Job Description
Job Summary
This role develops expert-level capabilities in the testing of large power transformers and associated components during Final Acceptance Testing (FAT). The Test Technician plays a critical role in validating product performance, safety, and compliance with industry standards through a wide range of electrical, dielectric, and performance tests conducted in a high-voltage laboratory environment.
Testing activities include control wiring verification, low- and medium-voltage electrical testing, high-voltage dielectric testing, and performance validation to ensure compliance with guaranteed electrical, thermal, and acoustic requirements.
Key ResponsibilitiesPerform comprehensive testing on large power transformers in accordance with IEEE standards and high-voltage safety requirements, including NFPA 70E compliance, Lockout/Tagout (LOTO), and fall protection when working at heights.
Conduct control wiring and instrumentation verification by following schematics, test procedures, standard operating procedures, and equipment manuals.
Configure, program, and troubleshoot electronic and PLC-based instrumentation.
Identify and correct wiring discrepancies.
Execute low- and medium-voltage electrical testing (up to 10 kV) in manufacturing and test environments, including resistance testing, capacitance, Doble, Hipot, CT testing, and dissolved gas analysis (DGA).
Set up and dismantle transformers and test equipment for dielectric and performance testing.
Perform transformer performance testing, including loss measurements and sound level testing at high current and voltage levels.
Conduct high-voltage dielectric testing such as lightning impulse, switching surge, applied voltage, induced overvoltage, and partial discharge testing at extreme voltage levels.
Document, investigate, and support resolution of nonconformities, including segregation of affected materials or components.
Knowledge, Skills & AbilitiesAdvanced understanding of electrical theory, particularly as it applies to high-voltage power systems.
Strong working knowledge of high-voltage safety practices and compliance standards.
Ability to read and interpret electrical schematics, wiring diagrams, and technical drawings.
Proficiency with electrical test instruments such as multimeters and oscilloscopes.
Strong mathematical skills, including algebra, scientific notation, and unit conversions.
Ability to interpret test results, identify out-of-tolerance conditions, and document findings accurately.
Demonstrated troubleshooting skills and root-cause analysis using established technical procedures and engineering guidance.
Experience documenting and managing nonconforming materials or test results.
Commitment to workplace organization, cleanliness, and preventive maintenance using 5S principles.
High attention to detail in testing, documentation, and data entry.
Proficiency with Windows-based applications and electronic data systems.
Effective verbal and written communication skills in English, including interaction with engineers, peers, and customers.
Experience interpreting and troubleshooting electrical schematics and control wiring.
Hands-on experience performing high-voltage testing on heavy electrical equipment such as power transformers or switchgear.
Experience testing three-phase power systems.
Familiarity with diagnostics, automation, or troubleshooting using LabVIEW and Programmable Logic Controllers (PLCs).
Associate’s degree in Electrical Engineering, Power Engineering, High Voltage Engineering, Utilities Engineering, Electromagnetics, or a related field
OR
Minimum of 2 years of experience in transformer factory acceptance testing or field commissioning.
Certified Journeyman or Master Electrician
OR
Bachelor’s degree in any discipline with at least 2 years of experience in testing, design, field service, or manufacturing within a transformer, heavy electrical, or utility-related environment.
Reports To: Test Group Leader
Direct Reports: None
Department: Test Operations
Pay Grade: X
FLSA Status: Non-Exempt
Location: Large manufacturing facility with dedicated high-voltage test laboratory
Test Technicians, Test Equipment Specialists, and Training Staff
Team and Group Leaders
Engineering teams, including Electrical, Controls, and Test Engineering
Customers during witnessed testing activities
Ability to remain stationary for extended periods and move throughout the work area as required.
Frequent standing, walking, climbing, balancing, pushing, pulling, and carrying.
Ability to work at or below waist level and operate foot controls.
Ability to lift or pull up to 25 pounds.
Capability to safely work at heights up to 30 feet using approved fall protection equipment.
High-voltage test laboratory located within a large industrial manufacturing environment.
Massachusetts Candidates Only: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.
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